Ashirwad Industries

Loading

Reverse Engineering Crane Parts

Reverse Engineering for Crane Parts – OEM-Fit, Obsolete, Custom Solutions

At Ashirwad Industries, we bring damaged, discontinued, or outdated crane components back to life through reverse engineering and precision casting. Harnessing technologies like 3D scanning (laser/arm scanners), CAD modeling, prototyping, and SG iron or alloy steel casting, we deliver OEM-fit parts even without original drawings. Our Ahmedabad foundry provides full-cycle reverse-engineering services with tight tolerances (±0.05 mm) and robust quality control.

Why Reverse Engineering?

  • Obsolete Parts Restoration: Ideal for cranes with lost OEM data or discontinued components.
  • Improved Performance: Enhancements in materials or design can boost lifespan and efficiency.
  • Minimized Downtime: Fast turnaround without waiting for new OEM tooling.
  • Cost-effective Prototyping: 3D scanning and modeling reduce the need for expensive tooling .

Equipment & Technology

  • 3D scanners with high point accuracy
  • CAD software (SolidWorks, Geomagic)
  • Custom mold making & sand/investment casting
  • Machining & finishing facilities
  • Quality inspection tools (calipers, CMMs)

Our 5-Step Reverse Engineering Process

  1. 3D Scanning
    We capture your part using laser/arm scanners (e.g., Kreon, EinScan) to generate precise point clouds .
  2. CAD Modeling
    Point clouds are cleaned and converted to CAD formats (SolidWorks, etc.), rebuilding curves and features to recover design intent.
  3. Verification & Prototyping
    Models are compared (false-color maps) and 3D-printed or simulated for validation, as practiced by API Services.
  4. Casting Production
    We cast in SG iron or alloy steel through sand, shell, or investment casting—all machined to ±0.1 mm.
  5. Quality Assurance
    Dimensional and material checks ensure OEM-level precision.

Get in Touch

Contact us today to discuss your requirements and find the perfect Reverse Engineering Spare Parts for your Cranes or any other Material Handling Equipment

Typical Applications

Reverse-engineered castings include:

  • Crane wheels, pulleys, drums, gearbox brackets, hook blocks
  • Obsolete OEM components
  • Custom crane parts with improved material or design specs

Case Highlight

Hoist Gearbox Bracket (SG Iron)

We restored a coach bracket missing all design files using 3D scanning → CAD → prototype → casting. Achieved ±0.05 mm accuracy and delivered operational part within 6 weeks.

Lead Time & Order Scope

  • Lead Time: 4–8 weeks from sample submission
  • MOQ: One-off prototype to small batch (5–20+ units)

Why Ashirwad Industries?

  • Local Proximity: Ahmedabad-based, offering quick scanning and prototyping
  • Advanced Tech: Hand-held 3D scanners, accurate CAD workflows
  • Metallurgical Expertise: Cast both SG-iron and alloy steel
  • Quality Focus: Focused on tight tolerances and repeatable results